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Impregnation machine in a production hall

Srcoll

Impregnation technology

Impregnation machines

Impregnation systems from bdtronic are characterized by the highest reliability and can be individually adapted according to requirements.

Highest process stability and quality while impregnating

Whether Trickling or Roll Dip process, when it comes to impregnating the windings of rotors and stators of electric motors, liquid, curable resin is often used. Professional processes are essential for this application of polyester, silicone or epoxy resin. Our many years of experience as a manufacturer of impregnation and dispensing systems for the automotive industry guarantee the highest process stability and quality. Our cost- and time-saving impregnation technology, which is suitable for all types of resins, increases productivity and ensures a market-oriented solution for your processes.

Our impregnation machines cover all standard sizes up to the largest components. The machines can process different stators and impregnation resins depending on customer requirements. We build impregnation lines for OEM and Tier1-suppliers for the European, Asian and North American markets.

Overview impregnation machines

Fast series production

The B8300 is considered the fastest impregnation system in the world and is specially designed for series production in the automotive industry. The impregnation system is suitable for hairpin/S-winding of stators and rotors, whereby Trickling or Roll Dip impregnation processes are possible.

As an impregnation system manufacturer, we place great emphasis on high-quality and consistent impregnation results with high quantities. Complete process monitoring, hot air technology and constant component rotation guarantee high process stability. The compact machine delivers clean, safe and reliable impregnation results.

About B8300

Medium production volume

The B8100 impregnation system is designed to deliver high quality and process stability for medium production. The system is suitable for all types of stators and both Trickling and Roll Dip process.

An automatic recipe loading, a full process control and active cooling of the parts are also included in this standalone impregnation system. The B8100 machine offers high quality on a compact footprint for an attractive price.

About B8100

Small volumes and Prototype production

bdtronic not only offers impregnation systems optimized for large production quantities, but also serves the smaller market.

The B8650, for example, is a smaller system that is suitable for small production volumes and meets also the need for small series production during prototyping phases.  B8650 provides you with a space-saving concept at an attractive price.

About B8650

bdtronic offers a wide range of equipment that can achieve everything from single or small to medium and high production volumes.

bdtronic built its first impregnation systems for automotive manufacturers and suppliers for the European and Asian markets as early as 2008. With a cycle time of 45 seconds per electric motor and an annual output of 500,000 units, the world's largest and fastest impregnation plant was delivered to an electric car manufacturer from the USA and put into operation in 2017.  This plant won the Global Award in the "Product of the Year" category at CWIEME Berlin, the industry's leading trade fair for e-mobility. Since then, several high-volume machines have been delivered to TIER1 automotive suppliers and car manufacturers. In the process, the process steps have been continuously developed and improved. 

An important requirement of the automotive industry for series production is continuous process monitoring and traceability of all process steps. This ensures that the highest quality requirements can be met even with high production volumes.

Sales
Contact our sales team for more information. Take advantage of our many years of experience and know-how in the impregnation of electric motors.
Sales worldwide
E-mail: sales@bdtronic.de
Tel.: +49 7934-104-0