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The material preparation mini-MPS and MPS are used to prepare low to medium viscosity metering materials.
The fully automatic material preparation systems enable conveying, degassing (under vacuum), recirculation, temperature control and filling of the metering material without any interruption in production. All work steps are carried out simultaneously. The mini-MPS and MPS material preparation units enable bubble-free potting. Optionally, they have a container agitator and are a closed system in which material recirculation and material evacuation take place. The mini-MPS and MPS are available as 1K and 2K material preparation systems.
The mini-MPS and MPS can be extended by a dosing unit, a control system and a material tempering system. Furthermore, material refill systems can be upgraded. Thanks to the modular expansion options, the material preparation system can not only be integrated into existing systems, but can also be adapted to individual requirements.
Material preparation for low to medium viscosity metering materials
Frame incl. sheet metal housing and integrated control cabinet
Signal status light
Container incl. lighting
Agitator
Feed pump
Fully automatic material preparation without downtimes
Small footprint
Analog level monitoring incl. hopper overfill protection
Continuous material recirculation
Vessel evacuation with thin film degassing
| ⬇ 1K MPS | ⬇ 2K MPS | ||
| Dimensions (WxHxD) | 610 mm x 1.580 mm x 810 mm | 1.110 mm x 1.580 mm x 810 mm | |
| Footprint | < 0,5 m² | < 1 m² | |
| Electrical supply | 400 V / 50 Hz 16 A / 32 A Absicherung | 400 V / 50 Hz 16 A / 32 A Absicherung | |
| Pneumatic supply | max 6 bar | max 6 bar | |
| Vacuum level | bis 2 mbar | bis 2 mbar | |
| Weight | approx. 350 | approx. 700 |
Material preparation for low to medium viscosity metering materials
Frame incl. sheet metal housing and integrated control cabinet
Separate emergency stop circuit, signal status light
Container incl. lighting
Agitator
Feed pump
Fully automatic material preparation without downtimes
Small footprint
Analog level monitoring incl. hopper overfill protection
Continuous material recirculation
Technical data Mini-MPS
| ⬇ 1K und 2K mini-MPS | |||
| Dimensions | 700 mm x 1400 mm x 600 mm | ||
| Footprint | < 0,5 m² | ||
| Electrical supply | 400 V / 50 Hz / 16 A Absicherung | ||
| Pneumatic supply | max. 6 bar | ||
| Vacuum level | bis 50mbar, tiefere Werte auf Nachfrage | ||
| Weight | ca. 200 kg |
1K or 2K material preparation
Slave variant for bdtronic dosing machines
Own process control
Use as integratable dosing system
Manual or automatic refilling device
Material tempering
Membrane drying unit
Barcode scanner for scanning ID material containers
Database connection MDE / BDE
ESD equipment
1K dosing assembly
1K dispensing system mini-dis (micro dispensing)
2K static dosing system for low to medium viscosity dosing materials
2K Dispensing assembly mini-dis (micro dispensing)
2K dynamic dosing system
Multi-head applications
Refilling directly from hobbocks
Refilling via 200 liter or 1000 liter transfer stations
Fully automatic material preparation without production downtimes during refilling
Processing of dosing materials directly from pressure vessels
In addition to its fully automatic material preparation systems mini-MPS and MPS, bdtronic also offers the direct processing of dosing materials from pressure vessels. These can be flexibly configured to all dosing machines from bdtronic and designed according to application and dosing materials for your application.
Pressure vessels in different delivery sizes
Single-walled, double-walled pressure vessels
Conveying by compressed air
Conveying via pump systems
Agitators in various configurations
Level monitoring
Material recirculation
Container evacuation
Assembly in frame racks / container racks
The transfer station is suitable for use in conveying the dispensing material from delivery containers ranging from 200l drums to 1000l IBC tanks for material preparation of the dispensing system. The transfer station is a complete unit for refilling the material preparation tanks including an automatic pumping system with an easy drum change and is optionally equipped with an agitator, a collecting tray as well as an operator-safe lifting device and a drip guard.
The delivery container is placed on the transfer station. Refilling of the material preparation container is ensured by an automatic pumping system. The transfer station is optionally available with pump, operator safe lifting device for the agitator and drip protection. The transfer station is always supplied with a collecting tray.
The dispensing process Sealing is an effective method of protecting components from external influences by creating a barrier.
Optimal protection for electronic components is provided by the dispensing process potting under atmosphere or under vacuum.
